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Features of Modern Card
Ramandeep Singh
B.Tech, Dept. of Textile Engineering
Giani Zail Singh Punjab Technical University Campus,
Bathinda, Punjab, India
Email: rmnsandhu3335@gmail.com
Card:
“Carding is known as heart of spinning” and “well carded is half spun” these two saying plays an significant role of card in spinning mills. The basic concept of carding is same since 1770, but there’s a huge increase is seen in production from 5kg/hr to 100 kg/hr since all these years.
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| Trützschler Card TC 11 |
- Opening to individual fibers
- Elimination of impurities occurs mainly in the licker-in region
- Elimination of Dust, which are bound to the fibers
- Disentangling of neps
- Blending, orientation, parallelisation
- Fibre orientation
- Web formation
- Sliver formation
So according to my personal information and data, most of the mills world wide use Trützschler cards, these cards are efficient, productive, easy to clean, and gives higher production, so we will discuss here the features of their latest card that is TC-11
Trützschler Card TC 11
The new success formula for carding “Trützschler efficiency = circumference x width of card cylinder”
- Approx. 40 % more production at
- Same compact space
- Highest quality due to longest
- Carding section on the market
- Lowest operating costs
- Lowest waste quantities
- Longer carding section = more quality (5.3 m sq.)
- More carding width = more productivity
- Best performance/price ratio
- Lowest operating costs approx. 40 % more production at same space requirement.
Key Features of Trützschler TC-11 Card are:
- Fully-integrated tuft feeder DIRECTFEED- High production with even card feeding
- Setting Optimiser T-Con - For maximum utilisation of the TC 11 potential
- Flexible Integral Feed Tray SENSOFEED+/- - Short-wave levelling for a low sliver count variation
- Sliver former WEBSPEED - Completely maintenance-free
- Precision Knife Setting System PMS - Adjustment of waste amount in no time at all
- Aluminium flat bars without screw connection - Quick flat exchange, without tools
- Magnet Flat System MAGNOTOP - Replacement of flat tops directly on the machine without tools
- Precision Flat Setting System PFS - Reproducible flat setting in only a few seconds
- Flat Measuring System FLATCONTROL - Objective and very precise flat adjustment
- Infinitely variable setting of the flat speed - Exact adaptation to the fibre quality in only a few seconds
- Electronic cylinder brake - Reduces cleaning and maintenance time
- Nep sensor NEPCONTROL - Online measurement of neps and trash particles
- Computer control with touch screen - Simple operation and targeted maintenance
- Digital motor controls - Maintenance-free and high-precision
- Spectrogram monitoring - Stops the card in case of faults in the spectrogram
- Thick place monitoring - Stops the card in case of excessive thick places in the sliver
- Spectrogram analysis - Assists in finding the cause of spectrogram errors
- Management of maintenance and card clothing - Targeted maintenance support
- 3-roll WEBFEED Unit - For gentle pre-opening
- WEBFEED with one roll - For the carding of man-made fibres or ELS cotton
- Needle or clothed rolls - Perfectly tailored to your product
- Thick place monitoring and metal detection in the feed area - For quality assurance and protection of the card
- Long- and short-wave levelling system - For perfect card sliver evenness
- Special toothed belts for flat guiding - Flat replacement without tools
- Premium clothings from TCC, made of high-grade steel - Extended service life ensures longer maintenance intervals
- High-precision aluminium elements with super-smooth surfaces - Gentle material guidance in the fibre-carrying areas
- Central safety locking system - High operational safety
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